The Benefits of Prefabricated Construction

Benefits of Prefabricated Construction

One of the foremost methods of applying sustainability and efficient building initiatives in the construction industry is prefabricated (prefab, for short) construction. This involves building the components of a structure in a factory and then delivering the assembled structure to the construction site for easy and quick installation. The use of prefab components is also aligned with the principles of Design for Manufacture and Assembly (DfMA). This is a recognised design approach that is also being applied in construction to simplify building design with materials that are easy to manufacture and efficient in assembly whilst using less time at lower cost.

It’s no surprise that the prefab construction sector in Australia has been gaining momentum due to its value as an efficient construction method that’s cost effective, innovative, and sustainable. It is being promoted by the Australian Construction Vision 2020 as one of the eight key ‘visions’ to improve the performance and efficiency of the Australian construction industry.

 

Innovative solutions for practical applications

The prefabrication process is efficiently used in modular building construction wherein a whole unit can actually be built off-site and then delivered and installed at the building site with the other modular units to form the completed structure. The importance of prefab construction can be seen in the wake of natural disasters such as the recent floods. It is now being implemented as a sustainable strategy in disaster response and relief.

Prefab modular units can be used as temporary shelters which can be dismantled, reassembled, and used again should the need arise. In fact, the NSW Government has recently invested $350 million in temporary modular housing for flood victims who need a decent, makeshift home whilst rebuilding their lives. Prefab modular units can also serve as long-term housing solutions in rural areas, provided that they are in close proximity to vital resources.

Prefab construction is also a viable option in building efficient, sustainable and high-quality educational infrastructure to support better learning environments. Most Australian states have begun investing billions of dollars for a widespread school building program to modernise learning facilities and to accommodate the rising student population. NSW has allocated a budget of around $4.2 billion for an intensive four-year project focussed on building and upgrading 120 schools and creating 32,000 additional student places and 1,500 new classrooms.

NSW education minister Rob Stokes has stated that they are looking into designs that are “fast to build, cost-effective and meet future learning requirements.” Prefab construction provides the solution to their particular needs. “We’re looking for innovative designs that will deliver high-quality classrooms,” he added. The designs should allow flexibility to customise individual schools, halls and libraries and could be delivered in multi-storey, multi-classroom blocks.

Victoria is also leading the way in this massive endeavour in the education sector. The Victorian School Building Authority has recently launched the Permanent Modular School Program with a budget of $2.5 billion to improve school infrastructure. A spokesperson from the Victorian School Building Authority gave this statement: “Our modular facilities require less time for planning and construction, resulting in reduced disruption to students, staff and teaching programs. They are sustainable and innovative designs, with a comparable lifespan to bricks and mortar structures.

 

The Benefits of Prefab Construction

The advantages of employing prefab techniques make it a popular choice for construction projects.

It offers future-proof solutions that can meet the evolving construction challenges in achieving sustainability. Here are some of the benefits that you can gain from prefab:

 

1. Cuts down on construction time

Time is money, especially with construction projects. Employing prefab methods can speed up the construction process and avoid costly delays. Because prefab components are built and assembled off-site in a controlled environment, as much as half the construction time can be saved versus conventional building processes.

 

2. Reduces the risk of damage

Building components at a construction site can run the risk of damage due to extreme weather conditions. Prefab manufacturing of construction materials is done in climate-controlled conditions to ensure that the material’s lifespan won’t be shortened and the resulting finish will remain at optimum standards. Prefab components are built using durable materials that can withstand long-distance travel to the construction site and remain damage-free when in transit.

 

3. Ensures quality control and safety compliance

Before construction starts, prefab components can be individually tested for quality standards before they are sent to the construction area. Prefab materials can also be checked in compliance with safety regulations such as testing for fire resistance.

 

4. Minimises the carbon footprint

Prefab components are usually constructed using environmentally friendly or recycled materials. Because these are assembled off-site, it significantly reduces the output of on-site construction waste and carbon emissions. Since using prefab materials lessens construction time, this also means less disturbance in the surrounding environment of the site and supports energy efficiency measures as well. Prefab parts in a building can also be reused, repurposed and recycled once the structure has reached the end of its lifespan.

 

5. Leverage on affordability

Using prefab components in construction projects is a cost-effective solution. Less construction time results in reduced labour expenses and manufacturing costs. Prefab structures have standardised measurements and are mass-produced and purchased in bulk which also leads to economies-of-scale savings. Some prefab materials have insulation benefits which can reduce energy costs from heating and cooling.

Benefits of Prefabricated Construction

 

6. Streamlines the construction process

Time saved from using prefab methods can be used more efficiently in building planning and as a buffer for contingency measures. This also means fewer people – whether managers or work teams – are needed on-site so the construction process becomes less complicated.

 

7. Fewer on-site accidents

Accidents in construction sites can cause delays with costly consequences. Since prefab materials are manufactured off-site, there will be fewer people working on-site in less time who are exposed to the risks of potential threats in construction work.

 

8. Easy to add and dismantle

The beauty of prefab buildings with modular units is that extensions can be easily added using the same materials for consistency in quality, unlike in conventional construction where it may be difficult to find the exact shade or grain of stone to match the original stonework. It is also more far more cost-effective versus finding another location or acquiring more land to add extensions to the building. Traditionally constructed buildings also require expensive explosives or specialists to completely remove the structure. Prefab components avoid all of that since they can be disassembled for future use, for repurposing or for recycling.

 

Safetyline Jalousie’s louvre windows: Supporting prefab in the construction industry

As a member of PrefabAUS – the authority in prefabrication building across Australia — Safetyline Jalousie is committed to supporting and complying with prefab initiatives as a sustainable, cost-efficient, and environmentally friendly construction solution.

Market leaders in producing high-quality prefabricated louvre window systems, we manufacture our louvre window products in a controlled factory environment. They are fully assembled, glazed, and framed, and delivered to construction sites as a complete unit that’s ready to be installed into your building project.

We invite you to view our projects at Estella Public School, NSW and Eagleby State School, QLD to see how our louvre window systems have significantly improved indoor ventilation and contributed to creating modern learning environments that have been constructed in a fraction of the time of a traditional build. Our project at Kittawa Lodge, TAS is also a great example of how our louvre window designs have been incorporated into a modular build at a remote site in Tasmania.

For more information, email us at sales@safetylinejalousie.com.au, contact us on 1300 863 350.

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Safetyline Jalousie Design Manual Version 3

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Ali Asmar

Business Manager - VIC & SA

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As the most recent addition to the Safetyline Jalousie family, Ali is still coming to terms with the fact that a typical telephone conversation will often be answered with “You’re calling from Safety what”? followed by having to sound out and spell the name “ja-lou-sie” (it happens to us all). Born in Lebanon, Ali has moved around a lot over the years, living in Cyprus, Sydney for most of his Schooling, as well as China and Hong Kong. He currently resides in Melbourne where he spends a lot of time in his garden or doing some sort of work around the house. (Not too dissimilar to many other Melburnians following the onset of Covid). With a very obvious cultured background, Ali is warm and talkative and he’ll get you talking too.

Romile John

National Business Manager

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One of the Safetyine Jalousie originals, Rom (often mistaken for John) holds a great passion for the product. He says its “its innovative, a market leader and ever-evolving, very much like the company itself”. When you meet Rom, it is apparent that he is well-educated and well-travelled. Coming from a family of medical professionals, they moved around extensively and often. Last count was 125 countries. So nearly all of them! It’s really no surprise that Rom has mastered packing a weeks-worth of clothes and necessities into a carry-on bag. And when we say clothes we actually mean meticulously prepared outfits and accessories. When Rom enters a room, you’re sure to know it!

Adam Racomelara

National Manager – Partnerships & Strategy

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Adam is our strategist and big ideas generator whose somewhat reserved nature could have some mistake him as a bit of an introvert. But that’s only until this quiet thinker is given a whiteboard and a marker – and then there’s no stopping the dialogue! 7 Years in at Safetyline Jalousie, Adam is continually expanding on his knowledge of the construction industry and is incredibly driven in his pursuit to help create better buildings via the use of better products. When Adam’s not on his quest to improve Australia’s built environment he’s spending most weekends escorting one of his 4 young kids to birthday parties, sometimes multiple parties. He has some stealth survival tips for other parents currently in the same predicament.

Michael Cocks

Factory Manager

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Michael has become recognised at Safetyline Jalousie for his continually changing hairstyles (facial hair included). Buzz cut, undercut, dreadlocks, even a mullet. We’ve see it all. His current man bun could even be gone before we finish this sentence. Always up for a laugh, friends and colleagues love a chat with Michael, and his easy-going and approachable nature has earned him the respect of all staff. In fact, he even has a cohort of followers on the factory floor sporting his same hairstyles. Outside of work Michael has recently turned his attention to mountain bike riding. His very first ride ended with a pretty serious accident resulting in a deep puncture wound to his leg– it’s been a sore topic for his leg and his ego.

Jonathan Gueudinot

National Logistics & Production Manager

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Our South American Native, Jonathan is more simply and better known as “Chilli” (no need to try and guess his country of origin). After 16 years of military service, Chilli joined the Safetyline Jalousie team for what he describes as “a change of pace”. Although his average work day might look very different these days, there’s no doubt that Chilli’s previous experience has contributed in shaping a culture of commitment, community and comradery within the production team – the very important engine room of our company. Driven by a sense of accomplishment, in addition to running Safetyline Jalousie’s production line with military precision, Chilli has recently been studying hard to complete his Master’s Degree in Business and Logistics.

Mandy Saliba

Marketing Manager

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Mandy has been with Safetyline jalousie since day one so would technically be considered a geriatric in “Jalousie years”. Whilst her role has changed and evolved over her time with the business, one thing that hasn’t is the happy and fun, team culture that she says “continues to make each day at work a joy”. As a mum of two little ones, Mandy thrives on new challenges and a little bit of chaos. Although, as a self-proclaimed clean freak, she ensures that all forms of chaos are kept in a very neat and tidy manner. We’ve also observed that Mandy appears to have an inherent fear of colour and will almost only ever be seen in black or white (or sometimes grey if she is being really out there).

Lisa Spinks

Office Administration Manager

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As a busy mother of 4, Lisa is highly skilled in organising, delegating, and troubleshooting – the proficiencies which she also demonstrates in her daily management of the Safetyline Jalousie office. Lisa tells us that she lives by the saying “What doesn’t break you makes you stronger”. (No doubt she’s had to use this little piece or personal encouragement from time to time to deal with our infinite requests)! Always on the go, Lisa has a very active lifestyle and starts every day with a walk to the beach with her husband and two dogs. Of an evening she still has the energy to spare for star jumps and squats in her makeshift gym/ (our office) before heading home to her other full-time job as “mum”.

 

 

 

Nathan Rust

Founder & National Operations Director

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The younger brother of the co-founding sibling duo, “Nath” is the go-to for just about every technical, install, and manufacturing enquiry that comes via the business. Very early on, Nath’s product knowledge and problem-solving ability saw him organically take on the role of Operations, overseeing the design and management of Safetyline Jalousie’s behind-the-scenes work. When he’s off duty (and not answering a million questions), Nath enjoys spending time with his wife and 3 young kids. You’ll find him cheering on his son at weekend sports, enjoying the water somewhere along the Northern beaches and this lover of food is generally always planning his next big meal. Preferably a Lebanese banquet if anyone can suggest a restaurant he doesn’t frequent already.

Leigh Rust

Founder & Director

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Leigh aka “Wolfpack” is one-half of the driving force behind Safetyline Jalousie and comes with two decades of experience within the Australian manufacturing and construction industry. The multi-award-winning entrepreneur and father of three youngsters is a passionate advocate for supporting Australian-made goods and improving the built environment for future generations to come. Always up for a challenge, Leigh never sits still and is constantly pushing himself to test his physical and mental endurance. He’s given just about everything a go. From amateur MMA fights, triathlons, or personal development endeavours, Leigh stands by the motto, ‘I never lose, either I win or I learn’.

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